In Situ Reticulated Viscoelastic Foams

Patent Title: VISCOELASTIC AND RETICULATED POLYURETHANE FOAM AND THE PREPARATION THEREOF

 Number/Link: WO2016/198433

Applicant/Assignee: Covestro

Publication date: 15-dec-2016

Gist”: Composition of 3 semi-miscible polyols and a surfactant

Why it is interesting: This case claims a polyol composition for the preparation of a viscoelastic, reticulated foam without the need for a separate reticulation step. The composition consists of (at least) three polyols and a surfactant:  a low mole-weight all-PO ‘rigid’ triol, a conventional flexible polyol, a high- or all-EO polyol and some off-the-shelf silicone surfactant.  The composition is foamed with water and polymeric MDI or a polymeric MDI/TDI mixture. This is a well-known composition and it is hard to see why this should result in a reticulated foam – unless maybe in some fine-tuned cases.  Apart from the ball rebound being less than 15% the claims do not mention any parameters related to reticulated foam (such as airflow). It is doubtful (in my opinion) that this will get granted.

Cell structure of a reticulated foam

Cell structure of a reticulated foam

Self-Healing Polyurethane Elastomers

Patent Title: POLYURETHANE

 Number/Link: W02016185172

Applicant/Assignee: Croda

Publication date: 24-11-2016

Gist”: PU from polyols which contain both a fatty dimer residue and an H-bonding group, show self-healing properties

Why it is interesting: Polyurethane elastomers with ‘intrinsic’ self-healing properties (i.e. without the need for external chemicals like encapsulated monomers) can be prepared by reacting isocyanates with polyols that have at least one urethane, amide or carbonate group and at least one fatty dimer residue. It is theorized that the fatty dimer allows the soft-phase of the polymer to flow and H-bonds to form, thus restoring most of the properties after damage.  In the examples polyols with internal urethane groups were prepared by reacting C36 dimer diol with HDI, which were then reacted with MDI and BDO. Samples of the resulting elastomers were cut in half, and manually stuck together again under mild heating (60°C), thus recovering most of their tensile and elongation properties.

A dimer diol

A dimer diol

Polyurethane for Filament Winding

Patent Title: FILAMENT WINDING PROCESSES USING POLYURETHANE RESINS AND SYSTEMS FOR MAKING COMPOSITES

 Number/Link: W2016183073

Applicant/Assignee: Covestro

Publication date: 17-11-2016

Gist”: Compositions comprising polymeric MDI, amine-initated polyethers and natural oil polyols are useful for filament winding

Why it is interesting: Filament winding is a process for the production of hollow composite structures whereby resin-impregnated fibers are wound on a mandrel and then cured. Typically the fibers are impregnated with polyesters or epoxies.  Polyurethane compositions are difficult to use in this process because of reactivity and moisture sensitivity. According to this invention an isocyanate reactive composition comprising at least 50% high functionality amine-initiated polyether polyols and up to 50% of a hydrophobic OH-functional vegetable oil, can be advantageously used for PU filament winding. In the examples blends of 3 and 4-functional amine-initated polyether polyols with mole weight of about 250, castor oil, or OH-functional soy-oil, are used together with a high 2,4′ polymeric MDI.

Filanent winding process

Filanent winding process

  • Pages

  • Categories

  • Enter your email address to follow this blog and receive notifications of new posts by email.

    Join 259 other subscribers
  • Follow Innovation in PU on Twitter