TPUs from Block Polyester Polyols

Patent Title: THERMOPLASTIC POLYURETHANE HAVING HIGH TEAR PROPAGATION STRENGTH  & PROCESS FOR PRODUCING TRANSPARENT HARD THERMOPLASTIC POLYURETHANES

 Number/Link: WO2018/115460  WO2018/115468

Applicant/Assignee:  BASF

Publication date: 28 June 2018

Gist”:  Polyester polyols containing a “hard block” of polyethyleneterephthalate are used in the preparation of TPU 

Why it is interesting: According to this invention thermoplastic polyurethanes with a high hardness at a relatively low hardblock level (<75%), or a high tear strength at relatively low Tg (<5°C) can be prepared from a polyester polyol that is a block copolymer containing 10-50% of an aromatic polyester block, the rest being aliphatic polyester. In the examples diols are prepared from PET together with adipic acid and BDO or DEG. The diols are reacted with MDI or HDI and a chain extender like BDO or HDO.

PET

Poly(ethyeleneterephthalate)

Fiber Reinforced TPU Composites

Patent Title: THERMOPLASTIC POLYURETHANE MATRIX RESIN

 Number/Link: WO 2018/104145

Applicant/Assignee:  Henkel

Publication date: 14 June 2018

Gist”: TPU based on a vicinal alkane diol together with an alkoxylated aromatic diol can be used as matrix material in a fiber composite

Why it is interesting: According to this invention a thermoplastic polyurethane with a high Tg (pref. >80°C) and a high stiffness (>1GPa) can be prepared from a short chain, sterically hindered, vicinal diol (e.g. 1,2-propanediol or 2,3-butanediol), an alkoxylated aromatic diol (e.g. alkoxylated bisphenol A or F) and an aromatic diisocyanate (e.g. 4,4’MDI) pref. mixed with some high functionality isocyanate (e.g. polymeric MDI) to control branching an molecular weight. The TPU composition can be used to make a fiber reinforced composite in an RTM-type process. The cured thermoplastic matrix has high mechanical properties but still allows for post-cure modification of the moulded part.

EtoxBisF

Ethoxylated Bisphenol F

TPU for RTM

Patent Title: THERMOPLASTIC PUR WITH HIGH TG FOR REACTION TRANSFER MOLDING (RTM)

 Number/Link: WO2018/050433

Applicant/Assignee:  Henkel

Publication date: 22 march 2018

Gist”:  High Tg TPU from polycyclic diols

Why it is interesting: The invention is about thermoplastic polyurethanes with high Tg and high stiffness that are useful for fiber-reinforced composites made by (reactive) resin transfer moulding.  The TPU is prepared from an isocyanate, a conventional diol chain extender and at least 25% (w/w) of a bridged- fused- or spiro- polycyclic diol. In the examples MDI is reacted with 1,2-propanediol or 2,3-butandiol and 4,8-bis(hydroxymethyl)tricyclo[5.2.1.02,6]decane. The resulting TPUs show a Tg of more than 135°C.

tricylodecane

4,8-bis(hydroxymethyl)tricyclo[5.2.1.02,6]decane

Aliphatic Polyisocyanurate Composites

Patent Title: METHOD FOR PRODUCING A POLYISOCYANURATE COMPOSITE MATERIAL

 Number/Link: WO 2017/191216  (German)

Applicant/Assignee:  Covestro

Publication date: 9 November 2017

Gist”: Partially trimerized aliphatic diisocyanates are mixed with glass fiber and reacted using a trimerization catalyst

Why it is interesting: Conventional fiber-reinforced composites based on unsaturated polyesters, epoxies, polyurethane and the like are not weather-stable and need to be coated for outdoor use. Weather stable polyisocyanurate composites are known (WO2007/096216 – Huntsman) but are based on aromatic diisocyanates and show high reactivity and short ‘pot life’. According to this invention, PIR composites with improved reaction profile and weatherability can be prepared from partially trimerized aliphatic diisocyanates with a diisocyanate monomer content of less than 20% (w/w). In the examples commercially available HDI and IPDI trimer is used together with short glass fiber and a potassium acetate/PEG 400 blend as catalyst cured at a temperature of 160 to 180°C.

Isophorone diisocyanate (IPDI)

 

Modified Polyisocyanurates

Patent Title: MODIFIED POLYISOCYANURA TE PLASTIC AND METHOD FOR PRODUCTION THEREOF

 Number/Link: WO2017/182108 WO2017/182109  WO2017/182110  (German)  

Applicant/Assignee:  Covestro

Publication date: 26-october-2017

Gist”: Partially trimerized diisocyanates are modified with monofunctional isocyanate-reactive compounds before complete trimerization

Why it is interesting: This series of applications relates to transparent polyisocyanurate coatings with controlled hydrophilicty, hydrophobicity, high scratch resitance etc. According to the invention trimers of diisocanates are reacted with a sub-stoichiometric amount of monofunctional hydrophobic, hydrophilic or siloxane-containing compounds, and then completely trimerized. In the examples HDI-trimer (prepared by partially trimerzing HDI and removing the rest of the monomer by thin film distillation) is reacted with e.g. methoxyPEG 500, dodecanol, perfluoroheptanol and N-(3-trimethoxyxilylpropyl)foramide and then trimerized using potassium acetate as catalyst.  The materials can e.g. be used as anti-fog coatings on optical lenses or anti-fingerprint coatings on cell phones.

HDI-isocyanurate