PU Flexible Foams with Reduced Acetaldehyde Emissions

Title: METHOD FOR THE REDUCTION OF ALDEHYDE EMISSION IN POLYURETHANE FOAM

Number/Link: WO2017/134296

Applicant/Assignee: Huntsman

Publication Date: 10 August 2017

“Gist”: Cyanoacetamide is used as aldehyde scavenger

Why it is interesting: Reduction of aldehyde emissions from (especially flexible) polyurethane foams remains an important issue and has already been discussed a number of times on this blog. According to this case the use of (pref) 0.05 to 0.5 pbw of cyanoacetamide in a flexible foam formulation will reduce the emission of formaldehyde, acetaldehyde, propionaldehyde, and possibly of higher aldehydes as well.
While an interesting compound, the use of cyanoacetamide in polyurethanes is not new and the effect is hardly surprising.

Cyanoacetamide

 

Non-Isocyanate Polyurethane Flexible Foams

Title: NON ISOCYANATE POLYURETHANE FOAMS

Number/LinkUS2017/0218124

Applicant/Assignee: Faurecia

Publication Date: 3 august 2017

“Gist”: Flex foams from a blend of two polyfunctional cyclocarbonates, a polyamine and HFC blowing agent.

Why it is interesting: While non-isocyanate polyurethanes are well known by now, examples of NIPU foams, especially flexible foams are rare. According to this case NIPU foams ‘having good resilience and low density’ can be prepared by reacting two polyfunctional carbonates A and B with a polyamine in the presence of a blowing agent and a catalyst. Cyclocarbonate A is (pref) trimethylolpropaneglycidylether carbonate and B is a polyetherpolyol with the OH groups replaced by glycidylcarbonate groups, for example an alkoxyalated trimethylolpropaneglycidylether carbonate. The polyamine is e.g. 1,6 diaminohexane.  The ratio A:B is preferably about 60:40.  In the examples no value for the resilience is given (but my guess based on the Tg is that it is probably not very high) and the lowest moulded density achieved is 140 kg/m³. So still a long way to go..

Glycidylether carbonate of alkoxylkated trimethylolpropane

PCM Containing PU Gels

Title: Temperature Regulating Polyurethane Gels

Number/Link: US2017/0210961

Applicant/Assignee: Technogel

Publication Date: 27 july 2017

“Gist”: Fatty acid ester PCMs are incorporated into Technogel-type gels without encapsulation

Why it is interesting: Polyurethane gels have been discussed before in this blog. The current invention is about “Technogel-type”  gels, made at low NCO-index and high functionality, that contain phase change materials (PCMs). The PCMs are esters of fatty acids that can be blended in molten state with the low EO polyol to form a clear solution, which is then reacted with isocyanate to form the gel. Despite not being encapsulated or forming a separate phase, the PCMs can reversibly melt and crsytallize while in the fluid phase of the gel. In the examples blends of lauryl laurate (C12-C12) and myristyl myristate (C14-C14) are used as PCM such that the phase change temperature is about 22-38°C.  The gels are said to be useful for ‘close to body’ comfort applications especially for use in matresses to improve sleeping comfort.

Lauryl laurate

 

High Resiliency Polyurethane Foams

Title: HIGH RESILIENCY POLYURETHANE FOAMS MADE WITH HIGH FUNCTIONALITY, HIGH EQUIVALENT WEIGHT POLYOLS WITH MAINLY SECONDARY HYDROXYL GROUPS

Number/Link: WO2017/062150

Applicant/Assignee: Dow

Publication Date: 13 April 2017

“Gist”: Use of high functionality polyols increases the resilience of flex foams

Why it is interesting:  According to this invention the resilience of flexible PU foams can be increased by using, as part of the polyol composition, a random EO/PO polyether polyol which has an equivalent weight of at least 1500, a functionality of  at least 5, a secondary hydroxyl group content of at least 70%, an unsaturation value of at most 0.01 meq/g and an EO content between 5 and 30%.  In the examples, sorbitol initiated polyols are used in both MDI and TDI-based systems, resulting in ball rebound values of up to 60% at densities of about 30 kg/m³.  As I have shown in the past (US5521226) the same (or arguably an even stronger) effect on resilience can be obtained with other high functionality polyols, indicating that the unsaturation value, primary OH content, EO content and equivalent weight are probably not relevant to the resilience increase.

Sorbitol

Tack-Free Polythiourethane Gels

Patent Title: SOFT ISOCYANATE-CROSSLINKED POLYMER SUBSTANCE AND ASSOCIATED PRODUCTS

 Number/Link: WO2017/054797 (German)

Applicant/Assignee: Technogel

Publication date: 6-april-2017

Gist”: Tack-free polyurethane gels are made from polythiols

Why it is interesting: Very soft polyurethane elastomers or “gels” can be made using high functionality isocyanate and monols (as co-invented by myself – e.g. EP1389222 ) or by reacting a high functionality polyol/siocyanate system at low isocyanate-index (as invented by Bayer – later spun off as Technogel).  PU gels are useful as shock dampers, gaskets and cushions but are always tacky and need to be covered or wrapped, which changes their damping and hardness characteristics. According to this invention tack-free gels without the need for covering can be produced by using polythiols instead of polyols, resulting in poly(thiolurethanes) instead of polyurethanes. This is interesting and surprising and I wonder if it would work with the monol-gels as well.

thiolurethane

Thiolurethane linkage