Classic PU Patent of the Month: ICI’s Perfect Elastomer (1995)

Patent Title: POLYURETHANE ELASTOMERS

 Number/Link: WO 97/21750

Applicant/Assignee: ICI

Publication date: 19-06-1997

Gist”: A polar polyether softblock and highly symmertrical hardblock results in a near-perfect polymer morphology.

Why it is interesting: ICI’s “perfect PU elastomer” is accomplished by reacting a polar, low-reactive polyether triol (75% EO random, 42 OHv) and a ‘stacking’ chain extender (MEG) with a symmetrical diisocyanate (4,4′ MDI).  Some water can be added to a density of about 400 kg/m³. This combination results in a remarkable polymer morphology with a ‘nano’ phase-separated hard domain and a very ‘clean’ soft phase, resulting in a very high (>1) and symmetrical damping peak (tan δ) and an incredibly flat storage modulus (E’) up to about 200°C.  Damping at positive temperatures  is virtually zero, resulting in a very high resilience.  The patent actually claims the shape of the DMTA trace rather than the composition of the polymer.
The elastomer is not completely “perfect” in that it has relatively low mechanical properties, such that it is perferably used in a structural- or fiber/particle reinforced composite.

1Hz DMTA trace of ICI's "perfect elastomer".

1Hz DMTA trace of ICI’s “perfect elastomer”.

TPU from Biorenewable Isocyanate

Patent Title: BIO-BASED DIISOCYANATE AND CHAIN EXTENDERS IN CRYSTALLINE SEGMENTED THERMOPLASTIC POLYESTER URETHANES

 Number/Link: WO2016041076

Applicant/Assignee: Trent University

Publication date: 24-03-2016

Gist”:  TPU with highly crystalline hard segment is based on 1,7 heptamethylenediisocyanate

Why it is interesting: According to this application, polyester TPUs with crystalline hard segments can be produced using 1,7-heptamethylenediisocyanate. The HPMDI is reacted with a 2000MW poly(ethyleneadipate) diol and a short chain diol as chain extender. The  TPUs show a high hard-segment crystallinity, resulting in improved phase separation and in a (semi-)crystalline softphase which has a significant reinforcement effect. The TPUs are thermally stable up to 250°C and show a toughness and strength comparable to conventional TPUs. HPMDI can reportedly be made from natural oils using the Curtius rearrangement – but no reference is given.

Curtius Rearrangment

Curtius Rearrangment

Carbon-Black Reinforced Polyurethane Tires

Patent Title: TIRE WITH CARBON BLACK REINFORCED POLYURETHANE 

 Number/Link: US20160060420

Applicant/Assignee: Goodyear

Publication date: 3-03-2016

Gist”: Dried, pulverized C-black is used in cast elastomer

Why it is interesting: According to this invention cast polyurethanes with properties useful for tire production can be made by incorporating 2-4% (w/w) of carbon black, pulverized to an average particle size of 5-10 μm. The carbon black is dispersed in the polyol component together with molecular sieves to absorb the water inherently present in carbon black.  It is said that removing the water allows the carbon black to react with an excess of isocyanate present, thereby greatly improving its reinforcing characteristics. Although not mentioned in the text I assume that the tires are intended for low-speed vehicles only.

GoodYear Tire

GoodYear Tire

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