Polyurethanes with Reduced Aldehyde Emissions

Title: POLYURETHANES HAVING REDUCED ALDEHYDE EMISSION

 Number/Link:WO2015/082316 (German)

Applicant/Assignee: BASF

Publication date: 11-06-2015

Gist”: Use of CH-acidic compounds as aldehyde scavengers

Why it is interesting: Reducing VOC emissions, and especially aldehyde emissions, from polyurethane systems remains an important research topic and has been discussed before on this blog (see e.g.  here and here). To reduce aldehyde emissions, scavenger molecules are used which are often amines or hydrazine compounds.  In this invention however the aldehyde scavenger is a CH-acidic compound of the form R-CH2-R’ in which R and R’ are electron-withdrawing groups. The R-groups can be iso-reactive and the molecule can (preferably) contain more than one acidic CH2 group, like e.g. trimethylolpropane triacetoacetate. Other examples are N,N-dimethylacetoacetamide and dimethyl 1,3-acetonedicarboxylate. The compounds are used in an amount of 0.5 to 1 pphp, are said to have advantages over the prior art like less or no catalytic activity and do not lead to extra emissions.

Trimethylolpropane triacetoacetate

Trimethylolpropane triacetoacetate

Polyols from Epoxies and Cardanol

Title: CARDANOL MODIFIED EPOXY POLYOL

 Number/Link: WO2015/077944  WO2015/077945 WO2015/078178

Applicant/Assignee: Dow

Publication date: 4-06-2015

Gist”: Polyols are prepared by reacting an epoxy resin with  cashew nutshell liquid.

Why it is interesting: Cardanol is the main component of  cashew nutshell liquid which is a by-product of cashew nut processing. It is a “surfactant-like” phenolic compound which, when reacted with a polyepoxide, will result in a polyol with sec-OH groups. When used in polyurethane formulations these polyols will (unsurprisingly) be slow-reacting, highly hydrophobic and show compatibilizing properties vs apolar compounds. Dow have therefore filed three patent applications on PU systems containing these polyols: one on slowly-reacting PU systems for filament winding, one on highly hydrophobic PU elastomers and one on asphalt-PU compositions.
These are interesting polyols but they could be hard to process in my opinion.

Cardanol is reacted with bisphenol-A diglycidylether resulting in a diol according to the invention

Cardanol is reacted with bisphenol-A diglycidylether resulting in a diol according to the invention

Polyols from Urethane Alcohols

Title: USE OF URETHANE ALCOHOLS FOR PREPARATION OF POLYETHER POLYOLS

 Number/Link: WO2015075057

Applicant/Assignee: Bayer

Publication date: 28-05-2015

Gist”: Urethane alcohols prepared from cyclocarbonates are used as starters for polyether polyols

Why it is interesting: Urethane diols are prepared by reacting cyclic carbonates like ethylene- or propylene carbonate with an alkanolamine like e.g. ethanolamine. The alcohols are then further reacted with propylene oxide and/or ethylene oxide to make polyether polyols, useful for the production of flexible foams a.o.  No comparison of the properties of these polyols (or of the resulting foams), with ‘conventional’ polyether polyols, is given. The only advantage (at least for Bayer) being that the polyols are partly based on cyclocarbonates which are by-products of the polycarbonate polyol production.

A Urethane Alcohol

A Urethane Alcohol

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