Polyurethane Elastomers containing Polyrotaxanes

Title: CAST-MOLDED HEAT-CURABLE POLYURETHANE ELASTOMER

 Number/Link:  WO2015/159875  (Japanese)

Applicant/Assignee: UBE

Publication date: 22-10-2015

Gist”: 1-10% of a polyrotaxane is incorporated in a hot cast PU elastomer system

Why it is interesting: Polyrotaxanes are molecular systems consisting of a linear polymer which is “threated” through a number of ring-shaped molecules. The rings are prevented from ‘sliding off’ by blocking-molecules at both ends of the “thread”. In this invention polyrotaxanes based on a polycaprolactone thread and cyclodextrin rings (pref.) are incorporated in hot cast elastomer systems in amounts of 1-10% (w/w). Because cyclodextrin rings contain hydroxyl groups they react with the isocyanate incorporating the polyrotaxane in the PU polymer. The systems are said to have processing and property advantages for specific elastomer applications, in this case printer rollers – if I understand the machine translation correctly.

Schematic presentation of a polyrotaxane

Schematic presentation of a polyrotaxane

PLA-PPG-PU Block Copolymers

Title: LACTIDE COPOLYMER, METHOD FOR PREPARING SAME, AND RESIN COMPOSITION COMPRISING SAME

 Number/Link:US2015/0284516

Applicant/Assignee: LG Chem

Publication date: 8-10-2015 (Priority PCT/KR)

Gist”: Polyether-polylactide block copolymers are prepared using ROP and then extended with isocyanates

Why it is interesting: Polylactic acid (PLA) is a well known renewable and biodegradable polymer often used in the form of films or sheets for disposable packaging. The polymer is however not very flexible and the films have poor mechanical properties. According to this invention both flexibility and mechanical properties can be greatly improved by making polyether-polylactide copolymers and then extending these using an isocyanate with a functionality of more than 2. The copolymers are made by ring-opening polymerization of lactide monomer using a polyether diol as a ‘macro’ initiator together with a specific catalyst. In the examples an excess L-lactide monomer is used which is reacted with a 4000 to 6000 mole weight polypropylene glycol, resulting in a block copolymer with a Mw of more than 100,000.  The block copolymer is then reacted with a mixture of MDI and hexamethylenediisocyanate isocyanurate, after which the residual lactide is removed.

L-Lactide

L-Lactide

Hybrid Hotmelt Adhesive with Low Free Isocyanate

Title: POLYURETHANE HOT-MELT ADHESIVE HAVING A LOW CONTENT OF DIISOCYANATE MONOMERS AND GOOD CROSS-LINKING SPEED

 Number/Link: WO2015/135833 (German)

Applicant/Assignee: Sika

Publication date: 17-09-2015

Gist”: Use of mercaptosilane to reduce free monomeric diisocyanate

Why it is interesting: Reduction of the amount of free monomeric diisocyanate in adhesives, coatings, OCF systems etc. remains a hot topic in industrial polyurethane research, mostly because of changing legislation. For example, in the EU the amount of free MDI needs to be below 1% in order to avoid “R-40” (suspect carcinogen) labeling. A number of strategies to reduce free isocyanate have been tried in the past (and mentioned in this blog). Examples are distillation, the use of asymmetric diisocyanates and the use of monols. According to this invention the amount of free monomeric isocyanate in a hotmelt formulation can be reduced by adding a mercaptosilane like e.g. mercaptopropyltrimethoxysilane.  The mercaptosilane is said to react preferentially with the monomeric isocyanate.  Only a relatively small amount of mercaptosilane is used such that the main curing mechanism is still the isocyanate-water reaction.

Mercaptopropyltrimethoxysilane

Mercaptopropyltrimethoxysilane

 

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