Polyurethane Prepolymer with Very Low Monomeric Isocyanate Content

Patent Title: ULTRALOW MONOMER POLYURETHANES

 Number/Link: WO 2016/142513

Applicant/Assignee: Henkel

Publication date: 15-09-2016

Gist”: An NCO-ended prepolymer is reacted with a bis(alkoxysilylalkyl)amine

Why it is interesting: This invention is about laminating adhesives with a ‘primary aromatic amine migration limit’ of less than 10ppb, in accordance with the EU regulation for food packaging laminates. The low monomeric content is achieved by first making a NCO-ended prepolymer, which is then reacted with an monofunctional ‘H-acidic’ compound, preferably a bis(alkoxysilylalkyl)amine.  In an example a mixture of diols (OHv 108 to 236) was  reacted with 2.4-TDI down to an NCO value of 3.85%. Then 4,4′ MDI, trimethylolpropane and a triiso based on TDI were added to an NCO value of 2.2%.  Finally the prepolymer was reacted with bis(3-(triethoxysilyl)proplyl)amine at an NCO/NH ratio of 7:1.  Final NCO value was 2% with 0.05% (w/w) free 2,4-TDI and less than 0.01% free 4,4′-MDI. The prepolymer is said to be useful in 1K and 2K adhesive compositions and is said to have better adhesion properties and reactivity compared to NCO-free adhesives like sile silane-terminated PU adhesives.

Bis(3-(triethoxysilyl)propyl)amine

Bis(3-(triethoxysilyl)propyl)amine

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UV Crosslinkable TPU

Title: BREATHABLE AND CROSSLINKABLE THERMOPLASTIC POLYURETHANE

 Number/Link:  WO2015/164695

Applicant/Assignee: Lubrizol

Publication date: 29-10-2015

Gist”: TPU composition containing unsaturated polyester diol and long chain monol

Why it is interesting: A soft, plasticizer-free, TPU with low processing temperature and curable by UV light can be produced by incorporating an unsaturated polyester diol and a linear C20-C65 monol. The unsaturated polyester can e.g. be prepared from butanediol, adipic acid and some trimethylolpropane monallylether.  The TPU is said to be especially useful as UV curable adhesive for fabrics.

Trimethylolpropane monoallyl ether

Trimethylolpropane monoallyl ether


Controlling the Tg of Viscoelastic Flexible Foams

Title: ADDITIVE FOR ADJUSTING THE GLASS TRANSITION TEMPERATURE OF VISCO-ELASTIC POLYURETHANE SOFT FOAMS

 Number/Link: WO2013/131710

Applicant/Assignee: Evonik

Publication date: 12-09-2013 (German)

Gist”: Use of the di-salt of malic acid to fine-tune the Tg of visco flex foams.

Why it is interesting: The comfort properties of viscoelastic (“memory”) foams are to a large extend controlled by the glass transition temperature of the softblock, which in turn is controlled by NCO index, softblock molecular weight, crosslink density etc. Changing these parameters can be complex however because other properties -like airflow- are affected as well. This invention teaches the surprising effect of the di-sodium-salt of malic acid (hydroxybutanedioic acid) on the Tg of these foams. Apparently a small amount of the compound has a large effect on the Tg and can therefore be used to adjust the Tg without affecting other properties to a large extend.  E.g. about 0.1 php of the salt drops the Tg with 5.5°C, by comparison 0.1 php butanol lowers the Tg only by 0.3°C.

Malic Acid

Malic Acid

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