Polyurethane “Combination Foam”: a TPU/PU Composite

Title: KOMBINATIONSSCHAUM

 Number/Link:  WO2014/023794   (German)

Applicant/Assignee: BASF

Publication date: 13-02-2014

Gist”: Foamed TPU particles are embedded in a foamed elastomer of the same chemical composition to improve mechanical properties.

Why it is interesting: Foamed, closed-cell TPU particles are incorporated in a foamed, open-cell PU matrix which has a higher density and is produced from essentially the same chemicals, resulting in perfect compatibility and adhesion between the two components.  In the examples 30-40 % (w/w) of expanded TPU particles with a bulk density (“Shüttdichte”) of 89 kg/m³ are incorporated in an elastomer with a density of 200-300 kg/m³. Size of the TPU particles is not given but the preferred size range is 1mm to 2 cm.

Expanded TPU particles by BASF

Expanded TPU particles by BASF

Water Soluble Polyurethane “Star Polymers”

Title: MULTI-ARM HYDROPHILIC URETHANE POLYMERS, METHODS OF MAKING THEM, AND COMPOSITIONS AND PROCESSES EMPLOYING THEM

 Number/Link: US2014/038874

Applicant/Assignee: Stepan

Publication date: 6-02-2014

Gist”: PU star polymers, useful as surfactants, are prepared from a polyhydroxy ‘core’ molecule, a diisocyanate and a surplus of PEG.

Why it is interesting: A low MW ‘core’ molecule with an OH functionality of up to 6 is reacted with a surplus of diisocyanate to form an NCO ended prepolymer. The prepolymer is then reacted with a suplus of a polyethylene glycol (PEG).  Reactants and ratios are chosen such that the average MW of the resulting product is less than about 10,000 and is water soluble or at least water dispersible. In an example trimethylolpropane is reacted with dicyclohexylmethane di-isocyanate (H12MDI) and ‘capped’ with PEG 400,  resulting in a mixture of structures, one of which is shown below.  The star polymers are supposedly useful as surfactants for use in detergents etc..
While these are interesting molecules, I doubt that these stuctures can be controlled finely enough to compete with established surfactants. I might be more interesting to use methoxy PEGs (i.e. monols) instead of PEGs.

Example of a PU star polymer.

Example of a PU star polymer.

Nanocomposites from PIB-Based Polyurethane and Clay

Title: POLYISOBUTYLENE-BASED POLYURETHANES CONTAINING ORGANICALLY MODIFIED MONTMORILLONITE

 Number/Link: WO/2014/018509

Applicant/Assignee: UNIVERSITY OF AKRON

Publication date: 30-01-2014

Gist”: A small amount of montmorillonite, modified with a quaternary ammonium compound containing an amine group, is incorporated in a polyisobutylene-based TPU.

Why it is interesting: Montmorillonite-type clay is “exfoliated” using a quat. ammonium compound which has an alkyl subsituent containing a primary amine group. The salt group will electrostatically interact with the clay while the amine group will react with isocyanate when used in a polyurethane formulation, thus incorporating the clay into the polymer structure. In an example a (T)PU is made from HMDI, 1,6-hexanediol and a mixture of a 4000MW polyisobutylene diol and a 1000MW PTMO diol. A montmorillonite was exfoliated using trimethyl-1-propylamine ammonium iodide (I¯N+(CH3)3CH2CH2CH2-NH2)  and incorporated in the PU to make the nanocomposite. In an amount of 0.5% (w/w) the clay increases stiffness, mechanical- and creep properties of the PU.  However at higher amounts (2%,5%..) these properties actually deteriorate.

Polymer morphology model according to the invention.  (omMMT = organically modified montmorrilonite)

Polymer morphology model according to the invention. (omMMT = organically modified montmorillonite)

  • Pages

  • Categories

  • Enter your email address to follow this blog and receive notifications of new posts by email.

    Join 259 other subscribers