Polyester Polyol with PDMS Backbone

Title: POLYESTER POLYOL, POLYURETHANE OBTAINED USING THE SAME, PROCESS FOR PRODUCTION THEREOF, AND MOLDED POLYURETHANE

 Number/Link: US2014/0246621

Applicant/Assignee: Mitsubishi Chemical

Publication date: 4-09-2014 (priority PCT)

Gist”: A polyester polyol is prepared from a caboxylic acid-modified PDMS and a polyether diol.

Why it is interesting: A polyester polyol is prepared form a linear polydimethylsiloxane end-capped with carboxylic acid groups and having a molecular weight between about 500 and 4000 together with a polytetramethyleneether glycol with MW of 500 to 2000, such that the PDMS content is about 40% . The use of this polyol in polyurethane elastomers results in modified surface characteristics like reduced tackiness. The invention mentions fibers and films as potential applications, but this could be an interesting polyol for many other applications as well. Interesting idea but probably not new.  Only one claim appears to have survived the filing process.

 

Representation of the polyester polyol according to the invention

Representation of the polyester polyol according to the invention

Classic PU Patent of the Month: ICI on Non-Isocyanate Polyurethanes (1961)

Title: Polyurethanes

 Number/Link: GB944310

Applicant/Assignee: Imperial Chemical Industries

Publication date: 11-12-1963

Gist”: Non-isocyanate polyurethanes by transurethanization of bis-carbamates and polyols.

Why it is interesting: Because of the growing concern over isocyanate toxicity and related changes in legislation, research and development of non-isocyanate polyurethane (NIPU) systems has increased sharply over the last few years. The idea, and most of the chemistry of NIPU is by no means new. In this patent, filed by ICI in 1961, NIPU is prepared by transesterification of bis-carbamates and polyols with a functionality of 2 or more. The materials are said to be especially useful for coatings and as TPU for fiber production. According to the patent, the advantages of this reaction system over the use of isocyanates are the reduction of the toxicity hazard, less moisture sensitivity and no need to carefully control reaction conditions and reactant proportions.  In an example N,N’-methylene-bis-urethane was reacted with 1,4-butanediol catalyzed by DBTDL resulting in a TPU which could be melt-drawn into fibers.  (Note that, in this case, ‘urethane’ is the common name for ethylcarbamate).

ICI logo anno 1961.

ICI logo anno 1961

Reactive Cellopener for Polyurethane Rigid Foams

Title: REACTIVE CELL OPENER COMPOSITION, POLYOL COMPOSITION, AND OPEN-CELLED POLYURETHANE FOAM

 Number/Link: US2014/0231708

Applicant/Assignee: LG Electronics

Publication date: 21-08-2014

Gist”:  A silicon oil together with the lithium-salt of 12-hydroxystearic acid is used as cellopener for rigid VIP foams.

Why it is interesting: While coventional rigid insulation foams are closed-celled, rigid foams for use in vacuum insulation panels (VIPs) need to have a very high open cell content together with a cell size which is as small as possible. The current invention relates to reactive cellopeners comprising a silicone ‘base’ oil and the metal salt of a fatty acid having a (isocyanate-reactive) hydroxy group.  In an example the Li-salt of of 12-hydroxystearic acid is produced from LiOH and the fatty acid using a silicone oil as reaction medium. The composition, having a 30% solids content, is then used as a cellopener in a rigid foam formulation resulting in a cell size of about 90μm and 98% open cell content at a density of about 50 kg/m³. A perfluoroalkane nucleating agent was used as well.

12-hydroxystearic acid

12-hydroxystearic acid

 

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