Very Tough Polyurethane Elastomers Based on a Novel Type of Polyester Polyol

Title: POLYESTER POLYOL FOR USE IN POLYURETHANE

 Number/Link: WO2013/156450

Applicant/Assignee: Purac Biochem

Publication date: 24-10-2013

Gist”: Tough polyurethane elastomers can be prepared from polyester polyols based on dimer acid and lactide oligomers.

Why it is interesting: The invention claims a new type of ABA polyester polyol where A is a hydrophilic lactide oligomer and B is a hydrophobic dimer diacid initiator. The lactide ologimers can be produced by ring-opening polymerization of cyclic lactide and preferably contain between 4 and 16 lactoyl units.  The dimer diacid is prepared by dimerizing unsaturated C12 to C22 fatty acids, preferably linoleic or linolenic acid. The molecular weight of the polyester polyol is preferably between 1000 and 3500 dalton. Solid polyurethane elastomers prepared from this type of polyols reportedly have much improved toughness and other mechanical properties.

Example of a Dimer Acid

Example of a Dimer Acid

Enzymatic Recycling of Polyurethanes

Title: PROCESS FOR THE MATERIAL UTILIZATION OF POLYURETHANES

 Number/Link: WO2013/134801 (German)

Applicant/Assignee: Eurofoam

Publication date: 19-09-2013

Gist”: Use of specific enzymes to break down polyurethane into polyamines and its original (polyether)polyols

Why it is interesting: Chemical recycling of polyurethane by hydrolysis, glycolysis etc. is known but requires high temperatures and sometimes (when supercritical water is used) high pressures.  This can lead to side reactions and the contamination of the recycled raw materials. Enzymatic recycling of polyurethanes is known as well but is mostly limited to polyester polyurethanes and esterase enzymes which break down the ester bonds.  The current invention claims that the use of certain hydrolases of the EC3 class, especially arylacylamidase  EC3.5.1.13 selectively breaks the urethane bond. (EC=enzyme comission number). The reaction can be carried out between 30 and 50°C and at a pH of 9.5 to 11. The resulting polyols and amines can be extracted using a polar solvent. While interesting the proposed process may not be very practical as the example shows that 5 days were needed to recycle a 5 gram sample of a model foam.

Schematic representation of the enzyme catalysed reaction.

Schematic representation of the enzyme catalysed reaction.

Brominated Polyurethane Oligomers

Title: FLAME-RETARDING OLIGOMERIC BROMINATED URETHANE COMPOSITIONS

 Number/Link: US2013/0217286

Applicant/Assignee: Lubrizol

Publication date: 22-08-2013 (priority PCT)

Gist”: Use of highly brominated isocyanate-reactive monomers to prepare brominated PU oligmers useful as non-leaching fire retardants.

Why it is interesting: Brominated fire retardants are highly effective in polyurethanes but their use is being phased-out because of environmental issues and the production of some of them will be discontinued in the near future. Brominated PU oligomers can be used as fire retardants with less environmental problems as they are not fugitive and will leach less.  The oligomers can be produced using monofunctional highly brominated isocyanate-reactive monomers like tribromoneopentanol or pentabromophenol. Difunctional brominated monomers can also be using together with monofunctional isocyanates to control the molecular weight which is preferably between 800 and 20,000 (claimed).  The oligomers can be used as fire retardants in PU dispersions (claimed) and in other polyurethane compositions e.g. in TPUs.

pentabromophenol

pentabromophenol

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