Steam-Treated Polyisocyanurate

Title: PROCESS FOR MAKING URETHANE-ISOCYANURATES

 Number/Link: WO2014/160616

Applicant/Assignee: Dow

Publication date: 2-10-2014

Gist”: Treating PUR-PIR with hot water at superatmospheric pressure results in a Tg increase.

Why it is interesting: Fiber-reinforced phenol-formaldehyde composites are used to make pipes among other things.  They are however not completely stable in hot humid conditions so that they are less well suited for off-shore piping systems for example. According to this patent application, polyisocyanurate (PIR) or polyurethane-polyisocyanurate (PUR-PIR) systems are more suitable materials for such applications because properties of these materials remain stable and -surprisingly- glass transition temperature increases when subjected to high pressure water or steam. In the examples PUR-PIR systems based on polymeric MDI submerged in water at 120°C and 3500 kPa for 7 days show indeed an increase in Tg.  In my opinion it would be interesting to repeat the experiment with 4,4′-MDI based PUR/PIR.  Because 4,4′ MDI will show a higher conversion rate to PIR the ‘steam effect’ may well dissapear.

Isocyanurate group

Isocyanurate group

Reactive Cellopener for Polyurethane Rigid Foams

Title: REACTIVE CELL OPENER COMPOSITION, POLYOL COMPOSITION, AND OPEN-CELLED POLYURETHANE FOAM

 Number/Link: US2014/0231708

Applicant/Assignee: LG Electronics

Publication date: 21-08-2014

Gist”:  A silicon oil together with the lithium-salt of 12-hydroxystearic acid is used as cellopener for rigid VIP foams.

Why it is interesting: While coventional rigid insulation foams are closed-celled, rigid foams for use in vacuum insulation panels (VIPs) need to have a very high open cell content together with a cell size which is as small as possible. The current invention relates to reactive cellopeners comprising a silicone ‘base’ oil and the metal salt of a fatty acid having a (isocyanate-reactive) hydroxy group.  In an example the Li-salt of of 12-hydroxystearic acid is produced from LiOH and the fatty acid using a silicone oil as reaction medium. The composition, having a 30% solids content, is then used as a cellopener in a rigid foam formulation resulting in a cell size of about 90μm and 98% open cell content at a density of about 50 kg/m³. A perfluoroalkane nucleating agent was used as well.

12-hydroxystearic acid

12-hydroxystearic acid

 

Monolithic Polyurethane Aerogels

Title: POROUS POLYURETHANE NETWORKS AND METHODS OF PREPARATION

 Number/Link: US2014/147607

Applicant/Assignee: Aerogel Technologies

Publication date: 29-05-2014

Gist”: Monomeric tri-isocyanate and aromatic di- and triols dissolved in acetone and catalyzed by DBTDL form a gel which is supercritically dried into an aerogel.

Why it is interesting: Isocyanate-based aerogels have been reported before but because these are usually based on ‘industrial’ oligomeric raw materials like polymeric MDI and oligomeric polyols they have low mechanical properties. In the current invention, PU aerogels are prepared from monomeric tri-isocyanates (e.g. tris(isocyanatophenyl)methane) which is reacted with an aromatic triol (e.g. tris(hydroxyphenyl)ethane) and an aromatic diol (e.g.  bisphenol-A) and catalyzed by DBTDL.  The reaction takes place in anhydrous acetone which after gelation gets replaced by supercritical CO2.  The resulting nanoporous materials are high in density (200-700 kg/m3) with a compressive modulus of more than 50MPa and a thermal conductivity below 50mW/m.K .

A (silica) aerogel.

A (silica) aerogel.

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