Cross-Linked Melt-Spun Polyurethane Fibers

Title: ISOCYANATE PREPOLYMER COMPOSITION AND CROSSLINKED POLYURETHANE PREPARED THEREFROM

 Number/Link: WO2015/007731

Applicant/Assignee: BASF

Publication date: 22-01-2015

Gist”: Melt spinning a TPU – prepolymer blend.

Why it is interesting: Crosslinked polyurethane fibers are produced by melt-spinning a thermoplastic polyurethane which is melt-blended with a specific isocyanate prepolymer composition.  The prepolymer composition is a mixture of a polymeric MDI and the reaction product of a polyester polyol and an excess of 4.4′-MDI. The polyester polyol is prepared from adipic acid together with 2-methyl-1,3-propanediol (MPdiol) and/or trimethylolpropane. The prepolymer composition is characterized by its low viscosity (probably due to the use of the branched polyester).  The crosslinked fibers show an improved tensile set and temperature resistance.

Polymeric MDI

Polymeric MDI

Polyester TPU with Reduced Blooming

Title: POLYURETHANE BASED ON RENEWABLE RAW MATERIALS

 Number/Link: WO2015/000722

Applicant/Assignee: BASF

Publication date: 8-01-2015

Gist”: Preparing TPU from polyester diols based on a blend of diacids reduces blooming

Why it is interesting: This application relates to polyester polyols prepared from a diol and a mixture of  diacids of which “at least one is at least partly” produced from a renewable resource. When these polyester diols are reacted with a diisocyanate and a chain extender, the resulting TPU shows a reduced tendency to “bloom” (i.e. form a white exudate on the surface). In the examples TPUs based on polyester polyols prepared from 1,3-propanediol and either azaleic- or sebacid acid (all from renewable resources) show very strong blooming while a TPU based on a polyester polyol prepared from 1,3-propanediol and a 1:1 blend of azeleic- and sebacic acid  shows very little blooming. While this an interesting effect, it is not clear to me why “at least one of the diacids needs to be at least partly” made from a renewable resource is claimed. The claim appears unrelated to the actual invention.

Sebacic Acid

Sebacic Acid

TPU from PPE Diols

Title: THERMOPLASTIC POLYURETHANE AND ASSOCIATED METHOD AND ARTICLE

 Number/Link: WO2014/209934

Applicant/Assignee: Sabic

Publication date: 31-12-2014

Gist”: Thermoplastic Polyurethanes based on polyphenylene ether diols

Why it is interesting: This invention relates to thermoplastic polyurethanes prepared from hydroxyl ended polyphenylene ethers (PPE) and diisocyanates.  Optionally the PPE diols can be blended with ‘conventional’ polyether or polyester diols and chain extenders.  The resulting TPUs are reported to have increased chemical resistance and hydrophobicity. In the examples copolymers of 2,6-dimethylphenol and 2,2-bis(3,5-dimethyl-4-hydroxyphenyl)propane with molecular weight between about 1000 and 3000 are reacted (in solvent)with MDI or TDI using DBTDL as a catalyst. The resulting thermoplastic materials had a Tg of about 160 to 170°C.  While these could be interesting engineering thermoplastics, I guess they would be difficult to produce and difficult to process.

PPE diol used in the invention. Q5 and Q6 preferably methyl.

PPE diol used in the invention. Q5 and Q6 preferably methyl.

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