Crystalline High-Hardblock TPU

Title: CRYSTALLINE HIGH MODULUS THERMOPLASTIC POLYURETHANE

Number/LinkWO2017079101  WO2017079188

Applicant/Assignee: Lubrizol

Publication Date: 11 May 2017

“Gist”: High-hardblock TPU using ‘stacking’ chain extenders and MDI

Why it is interesting: Thermoplastic polyurethanes with hardblock levels of 75% and higher were first patented by Upjohn in 1981 in a “classic” patent which has been discussed before in this blog. These materials – often marketed under the ‘ISOPLAST’ tradename- are usually produced from a diol, 4,4′-MDI and a (mixture of) chain extender(s) comprising a ‘non-stacking’ chain extender like cyclohexanedimethylol, neopentylglycol, MPdiol etc. to control crystallinity. In the current invention only ‘stacking’ chain extenders are used in an otherwise identical composition, resulting -unsurprisingly- in a more crystalline material with a higher modulus and melting temperature. It is also said that these materials are easier to compound with e.g. fire retardants.
Even if this idea were formally ‘new’ I doubt its inventiveness and therefore its patentability.

The famous ISOPLAST(TM) nail

Low Density Foamed TPU

Patent Title: FOAMED THERMOPLASTIC POLYURETHANE AND MICROWAVE MOLDED ARTICLE THEREOF

 Number/Link: US2017/0073490

Applicant/Assignee: Sunko Ink; Tayin R&D

Publication date: 16-mar-2017

Gist”: Blown TPU pellets are subjected to a second foaming process using microwaves

Why it is interesting: Thermoplastic polyurethane is extruded together with an excess of blowing agent using a single screw extruder and a pelletizer. The foamed pellets are then put in a mould together with water and subjected to microwave radiation which causes the pellets to expand and sinter into a moulded part. In the examples expandable microspheres are used as blowing agent in amounts of 5 to 25 php of TPU. The pellets are irradiated for 20 to 180 s at a power of up to 5000 W. Moulded densities as low as 170 kg/m³ are achieved.

SEM picture of moulded TPU according to the invention

 

TPU with Reduced Blooming

Patent Title: POLYOLS WITH REDUCED CYCLIC OLIGOMER CONTENT AND THERMOPLASTIC POLYURETHANE COMPOSITIONS THEREOF

 Number/Link: WO2017040505

Applicant/Assignee: Lubrizol

Publication date: 9-mar-2017

Gist”: Enzymes are used to remove cyclo-oligomers from polyster polyols

Why it is interesting: It is known that the “blooming” of polyester TPUs (i.e. the fomation of a white surface haze) is caused by the migration of cyclic polyester oligomers to the surface of the TPU. Conventionally these unreactive cyclo-oligomers are removed by e.g extraction, or their formation is prevented by careful choice of diol and diacid as mentioned before in this blog. According to this invention the cyclic polyesters can be removed by treating the polyol with an enzyme. Enzymes of the lipase or cutinase type are immobilized by attachement to an inert and insoluble material and then heated together with the polyol at 70 to 90ºC to ‘cut’ the polyester rings. After treatment of the polyol the immobilized enzyme can be filtrated.

A cyclic diester

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