Hybrid Polyurethane-Epoxy Pultrusion System

Title: REINFORCED PULTRUDED POLYURETHANE AND PRODUCTION THEREOF

 Number/Link: US2013/0309924

Applicant/Assignee: Bayer

Publication date: 21-11-2013 (priority PCT/DE)

Gist”: A pultrusion matrix material is formulated from of an immiscible polyol blend together with one or more epoxides and MDI

Why it is interesting: Pultrusion matrix systems need a decent pot-life and, after curing, a high glass transition temperature and modulus. According to the invention this can be achieved by using an immiscible polyol mixture prepared from a) a relatively high MW PO polyol (e.g. PPG4000) and b) a blend of low MW polyols and chain extenders/crosslinkers, where the amount of a) is about 10-30% on the total polyol. This polyol system together with an epoxide (e.g. bisphenol A or the triglycidylether of trimethylolpropane) an  isocyanate (e.g polymeric MDI) and optional additives results in a system useful for a pultrusion process. The examples show a pot-life of about 30 minutes and a Tg of about 150°C. The immiscible high MW PO polyol probably forms a seperate phase, thus increasing the Tg of the hard phase.

Diagram of the Putrusion Process (Wikipedia)

Diagram of the Putrusion Process (Wikipedia)

Solid Cast Polyurethane Elastomers Produced with a Highly Specific “Switchable” Catalyst

Title: POLYISOCYANATE POLYADDITION PRODUCTS, A PROCESS FOR PREPARATION THEREOF AND USE THEREOF

 Number/Link: US2013/303720

Applicant/Assignee: Bayer

Publication date: 14-11-2013 (priority PCT/DE)

Gist”: Use of specific acid-bocked amidines as thermo-latent catalysts for cast elastomers.

Why it is interesting: For the production of solid (non-foamed) cast elastomers it is advantageous to use catalysts which specifically promote the NCO – OH reaction and as little as possible side reactions such as NCO – water, dimerization, trimerization, allophanatization etc. It is also advantageous that the catalyst can be ‘switched on’ at a certain temperature so that elastomer systems with a long open time and short cure time can be formulated. According to the current invention this can be accomplished by using an acid blocked amidine, pref. 1,8-diazabicyclo[5.4.0]undec-7ene (DBU) blocked with (pref.) isocrotonic acid (Z-2-butenoic acid), together with a zeolite as water scavenger. The system has the added advantage that no heavy metals are used.

1,8-Diazabicyclo[5.4.0]undec-7-ene (DBU)

1,8-Diazabicyclo[5.4.0]undec-7-ene (DBU)

Polyurethane/Polyurea Elastomers from 2,4′-MDI and MDA

Title: MOLDED POLYURETHANE ELASTOMER PARTS MADE OF DIPHENYLMETHANE DIISOCYANATE-BASED NCO PREPOLYMERS AND METAL SALT COMPLEXES, AND A METHOD FOR PRODUCING SAME

 Number/Link: US2013267655

Applicant/Assignee: Bayer

Publication date: 10-10-2013 (priority PCT/DE)

Gist”: Molded PU/PUA elastomers are prepared from a 2,4′-MDI based prepolymer cured with blocked MDA

Why it is interesting: A prepolymer with an NCO content between 3 to 7% is prepared from MDI containing more than 97% of the  2,4′ isomer together with a diol with an OH value of about 100.  (e.g a PTMEG or a polycaprolacton).  The prepolymer is then cured with a salt-complexed diphenylmethanediamine (“blocked MDA”). Because of it’s relatively low viscosity and long potlife the system allows for the production of thick-walled, bubble-free molded elastomers.  Probably because there is less premature polyurea phase separation (due the 2,4′-MDI) the system cures homogeneously.

4,4'-MDA

4,4′-MDA

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