Polyester TPU with Reduced Blooming

Title: POLYURETHANE BASED ON RENEWABLE RAW MATERIALS

 Number/Link: WO2015/000722

Applicant/Assignee: BASF

Publication date: 8-01-2015

Gist”: Preparing TPU from polyester diols based on a blend of diacids reduces blooming

Why it is interesting: This application relates to polyester polyols prepared from a diol and a mixture of  diacids of which “at least one is at least partly” produced from a renewable resource. When these polyester diols are reacted with a diisocyanate and a chain extender, the resulting TPU shows a reduced tendency to “bloom” (i.e. form a white exudate on the surface). In the examples TPUs based on polyester polyols prepared from 1,3-propanediol and either azaleic- or sebacid acid (all from renewable resources) show very strong blooming while a TPU based on a polyester polyol prepared from 1,3-propanediol and a 1:1 blend of azeleic- and sebacic acid  shows very little blooming. While this an interesting effect, it is not clear to me why “at least one of the diacids needs to be at least partly” made from a renewable resource is claimed. The claim appears unrelated to the actual invention.

Sebacic Acid

Sebacic Acid

TPU from PPE Diols

Title: THERMOPLASTIC POLYURETHANE AND ASSOCIATED METHOD AND ARTICLE

 Number/Link: WO2014/209934

Applicant/Assignee: Sabic

Publication date: 31-12-2014

Gist”: Thermoplastic Polyurethanes based on polyphenylene ether diols

Why it is interesting: This invention relates to thermoplastic polyurethanes prepared from hydroxyl ended polyphenylene ethers (PPE) and diisocyanates.  Optionally the PPE diols can be blended with ‘conventional’ polyether or polyester diols and chain extenders.  The resulting TPUs are reported to have increased chemical resistance and hydrophobicity. In the examples copolymers of 2,6-dimethylphenol and 2,2-bis(3,5-dimethyl-4-hydroxyphenyl)propane with molecular weight between about 1000 and 3000 are reacted (in solvent)with MDI or TDI using DBTDL as a catalyst. The resulting thermoplastic materials had a Tg of about 160 to 170°C.  While these could be interesting engineering thermoplastics, I guess they would be difficult to produce and difficult to process.

PPE diol used in the invention. Q5 and Q6 preferably methyl.

PPE diol used in the invention. Q5 and Q6 preferably methyl.

Flexible Foams from Inverse NOP Prepolymers

Title: Polyurethane Foam

 Number/Link:US2014329923

Applicant/Assignee: Green Urethanes

Publication date: 06-11-2014 (priority PCT)

Gist”: Flexible polyurethane foams based on OH-ended natural-oil polyol prepolymers

Why it is interesting: Polyols based on natural oils (NOPs) such as rapeseed-, soy-, castor oil and the like are hydrophobic, have sterically hindered hydroxyl groups and are therefore not compatible with conventionally used polyols and isocyanates.   The amount of natural oil-based polyols that can be used is therefore limited to less than about 30% for conventional flexible slabstock and even less (5-10%) for HR foams. According to the current invention, prepolymerizing the NOP with a multifunctional isocyanate to form an OH-ended (‘inverse’) prepolymer, improves compatibility and reactivity and even reduces or eliminates the typical smell associated with these compounds. In the examples about 10% of the OH groups of different types of NOPs are pre-reacted with polymeric MDI using a gelling catalyst.  The prepolymers are then foamed using TDI, water and conventional polyols. Flexible foams are produced containing 50-75% NOP on the total amount of polyol used.

Castor Oil

Typical castor oil component

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