Aqueous Polyurethane Dispersion with Integrated Nanoparticles

Title: AQUEOUS DISPERSIONS OF POLYURETHANE AND NANOPARTICLES

 Number/Link: WO2013/059106

Applicant/Assignee: Bayer

Publication date: 25-04-2013

Gist”: Amino-functional inorganic nanoparticles are reacted with residual isocyanate groups of a PUD-forming polyurethane prepolymer and subsequently dispersed in water.

Why it is interesting: A water-dispersible polyurethane prepolymer is made from isocyanate, polyol and chain extender in which polyol and/or chain extender comprise ionic or potentially ionic groups.  The prepolymer is produced with a surplus of isocyanate which is subsequently reacted with amino-functional inorganic nanoparticles.  The nanoparticles consist of e.g. metal oxides which were reacted with a “bridging compound” comprising an isocyanate-reactive group (NH2 or OH) and a particle-reactive group e.g. a halogen or silane group. The polyurethane with covalently integrated nanoparticles can then be dispersed in water using a known process.  The resulting PUD has a high shelf-life and can be used in coatings, adhesives, films etc. with improved properties.

Polyurethane dispersion and film made from it. (Wikimedia)

Polyurethane dispersion and film made from it. (Wikimedia)

Superabsorbent Polymer Particles Coated with Polyurethane

Title: FAST WATER-ABSORBING MATERIAL HAVING A COATING OF ELASTIC FILM-FORMING POLYURETHANE WITH HIGH WICKING

 Numbers/Links: WO2012/164017 & WO2012/164018 (BASF), WO2012/166787 & WO2012/166831 (P&G)

Applicant/Assignee: BASF and Procter & Gamble

Publication date:  all on 6-12-2012

Gist”: An aqueous composition containing polyurethane and fumed silica is applied to superabsobent polymer (“SAP”) particles followed by heat treatment.

Why it is interesting: The coated superabsorbent particles show improved wicking and swelling behaviour, also under pressure, allowing for the production of thinner diapers. Apparently BASF and P&G cooperated on this invention but filed their own patents: BASF claims the process for the production of the particles, P&G claims the actual articles and “absorbent structures” containing them.

Hydrophilic foams by frothing.

Title:  PRODUCTION OF POLYURETHANE FOAMS

Number:  US2012232006

 Publication date:  13-9-2012

Applicant/Assignee: Bayer M.S.

Gist: Hydrophilic foam by frothing of PU dispersion.

Why it is innovative:  Bayer has many patents on hydrophilic PU foams for wound dressings, but this one is different because the foam is produced by frothing. For conventional hydrophilic foam ‘hydrophilized’ prepolymers are used which are then reacted with water, in this case a dispersion of an ionomeric PU (containing sulphonate groups) is used which is frothed and crosslinked.  Similar -I believe-to the famous PORON(TM) foams by Rogers corp.

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