Polyurethane OCF Systems with Low Monomeric Isocyanate Content

Title: IMPROVED POLYURETHANE FOAM COMPOSITION

 Number/Link: WO2013/072380

Applicant/Assignee: SOUDAL

Publication date: 23-05-2013

Gist”: Use of mono-alcohols to reduce monomeric isocyanate content in OCF systems.

Why it is interesting: OCF , or one component foam (or froth) systems are isocyanate ended prepolymers, mixed with organic blowing agents and other additives like catalysts. They are often prepared directly into pressure cans and are mostly used in construction as adhesives and sealants.  Curing happens by reaction with ambient moisture. Recent changes in legislation has forced OCF producers to drop the amount of free monomeric isocyanate in their systems.  In this invention OCF systems with less than 1% free monomeric MDI are produced by reacting a conventional diol, a polymeric/monomeric MDI mixture and a relatively low MW monol (2-ethyl-hexanol in the examples).  The monol allows to produce prepolymers with low NCO content and low free MDI by preventing chain extension and therefore avoiding extreme viscosity build-up.

OCF system in pressure can.

OCF system in pressure can.

Self-Crosslinking Polyhydroxyurethanes for Imitation Leather

Title: SELF-CROSSLINKABLE POLYHYDROXY POLYURETHANE RESIN, RESINACEOUS MATERIAL THAT CONTAINS THE RESIN, PROCESS FOR PRODUCTION OF THE RESIN, AND IMITATION LEATHER, SURFACING MATERIAL AND WEATHERSTRIP MATERIAL, USING THE RESIN

 Number/Link: US2013/0095715

Applicant/Assignee: UKIMA CHEMICALS & COLOR

Publication date: 18-04-2013 (priority publication PCT/JP)

Gist”: Poly(hydroxyurethanes) prepared form cyclic carbonates and amines are modified by incorporating blocked isocyanate groups.  The latter can be heat-activated resulting in a self-crosslinking system useful for imitation leathers.

Why it is interesting: Poly(hydroxurethanes) can be produced without isocyanates from cyclic carbonates and amines (see previous posts in this blog on the subject of isocyanate-free polyurethanes) but for the production of imitation leathers (both “synthetic” and “articial” leathers) these materials reportedly are inferior to conventional urethanes. In this invention part of the OH groups of the hydroxyurethanes are reacted with “modifiers”  containing at least one isocyanate group and at least one blocked (or “masked”) isocyanate group.  The resulting resin can be used (as such or in a suitable solvent) in an imitation leather production process and can be ‘self’- crosslinked by heat-activating the blocked isocyanate groups, improving properties.

Example of a "modifier" according to the invention. "Y" is the blocking agent.

Example of a “modifier” according to the invention. “Y” is the blocking agent.

Polymer Polyols Based on Castor Oil

Title: GRAFT POLYOL AND METHOD OF FORMING THE SAME

 Number/Link: WO2013/039907

Applicant/Assignee: BASF

Publication date: 21-03-2013

Gist”: Castor oil containing up to about 60% w/w modified SAN particles.

Why it is interesting: Castor oil is the only (commonly) occuring natural oil polyol (NOP).  Other natural oils need modifications which introduce isocyanate-reactive groups,  increasing their viscosity and therefore making them less useful to turn into “grafted” or polymer polyols.  In this invention styrene and acrylonitrile are copolymerised in castor oil together with a chain transfer agent and an ethylenically unsaturated ‘macromer polyol’. The macromer polyol is preferably a sorbitol-started EO/PO polyol with a molecular weight of about 6000 which is subsequently reacted with an unsaturated alifatic isocyanate. The macromer polyol sterically stabilizes the SAN particles and allows for high solid contents (up to 60% in the examples) at a reasonable viscosity. Polymer polyols are especially useful in flexible foam formulations.

Main Component of Castor Oil

Main Component of Castor Oil

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