Self-Crosslinking Polyhydroxyurethanes for Imitation Leather

Title: SELF-CROSSLINKABLE POLYHYDROXY POLYURETHANE RESIN, RESINACEOUS MATERIAL THAT CONTAINS THE RESIN, PROCESS FOR PRODUCTION OF THE RESIN, AND IMITATION LEATHER, SURFACING MATERIAL AND WEATHERSTRIP MATERIAL, USING THE RESIN

 Number/Link: US2013/0095715

Applicant/Assignee: UKIMA CHEMICALS & COLOR

Publication date: 18-04-2013 (priority publication PCT/JP)

Gist”: Poly(hydroxyurethanes) prepared form cyclic carbonates and amines are modified by incorporating blocked isocyanate groups.  The latter can be heat-activated resulting in a self-crosslinking system useful for imitation leathers.

Why it is interesting: Poly(hydroxurethanes) can be produced without isocyanates from cyclic carbonates and amines (see previous posts in this blog on the subject of isocyanate-free polyurethanes) but for the production of imitation leathers (both “synthetic” and “articial” leathers) these materials reportedly are inferior to conventional urethanes. In this invention part of the OH groups of the hydroxyurethanes are reacted with “modifiers”  containing at least one isocyanate group and at least one blocked (or “masked”) isocyanate group.  The resulting resin can be used (as such or in a suitable solvent) in an imitation leather production process and can be ‘self’- crosslinked by heat-activating the blocked isocyanate groups, improving properties.

Example of a "modifier" according to the invention. "Y" is the blocking agent.

Example of a “modifier” according to the invention. “Y” is the blocking agent.

Nanoporous Insulation

Title: INORGANIC NANOPOROUS PARTICLES WITH WATER DISPERSIBLE POLYURETHANE BINDER

 Number/Link: US2013091682

Applicant/Assignee: Dow

Publication date: 18-04-2013  (priority 2012- PCT/CN)

Gist”:  Flexible nanoporous insulation article made by binding aerogel particles with water-based polyurethane binder.

Why it is interesting: Nanoporous  materials are a big trend in insulation technology. Because monolithic aerogel parts are difficult to make and difficult to use, much research focuses on the use of nanoporous (aerogel, xerogel…) particles instead. This invention uses uncoated silica aerogel particles together with an aqueous PU binder.  The particles are sufficiently hydrophobic to prevent water ingress in the pores. The PU binder is based on aliphatic isocyanate and contains dimethylolpropionic acid to make it water-dispersible. The resulting material contains about 95% aerogel particles and has a density of about 100 kg/m3.

Flexible Polyurethane Foams for Thinner Car Seats

Title: CHEMICAL COMPOSITION FOR OBTAINING POLYURETHANE

 Number/Link: WO2013/050639 (Spanish)

Applicant/Assignee: CENTRO TECNOLÓGICO DE GRUPO COPO,

Publication date: 10-04-2012

Gist”: Use of 1,5-pentanediol in flexible foam formulations results in foams with correct comfort properties to allow for thinner car seats.

Why it is interesting: About 2 pphp of 1,5 pentanediol is used together with a  mixture of MDI monomers and a  conventional flexible foam formulation to produce a 55kg/m3 foam with supposedly the correct comfort properties (hardness, hystersis loss, vibration damping  etc.) for a thinner car seat.  While the use of chain extenders is rare in flexible foams, it may very well make sense in somewhat higher-density systems. The first claim of this application however covers much more than flexible foam and will most probably not get granted as such.

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