Aqueous Polyurethane Dispersion with Integrated Nanoparticles

Title: AQUEOUS DISPERSIONS OF POLYURETHANE AND NANOPARTICLES

 Number/Link: WO2013/059106

Applicant/Assignee: Bayer

Publication date: 25-04-2013

Gist”: Amino-functional inorganic nanoparticles are reacted with residual isocyanate groups of a PUD-forming polyurethane prepolymer and subsequently dispersed in water.

Why it is interesting: A water-dispersible polyurethane prepolymer is made from isocyanate, polyol and chain extender in which polyol and/or chain extender comprise ionic or potentially ionic groups.  The prepolymer is produced with a surplus of isocyanate which is subsequently reacted with amino-functional inorganic nanoparticles.  The nanoparticles consist of e.g. metal oxides which were reacted with a “bridging compound” comprising an isocyanate-reactive group (NH2 or OH) and a particle-reactive group e.g. a halogen or silane group. The polyurethane with covalently integrated nanoparticles can then be dispersed in water using a known process.  The resulting PUD has a high shelf-life and can be used in coatings, adhesives, films etc. with improved properties.

Polyurethane dispersion and film made from it. (Wikimedia)

Polyurethane dispersion and film made from it. (Wikimedia)

Self-Crosslinking Polyhydroxyurethanes for Imitation Leather

Title: SELF-CROSSLINKABLE POLYHYDROXY POLYURETHANE RESIN, RESINACEOUS MATERIAL THAT CONTAINS THE RESIN, PROCESS FOR PRODUCTION OF THE RESIN, AND IMITATION LEATHER, SURFACING MATERIAL AND WEATHERSTRIP MATERIAL, USING THE RESIN

 Number/Link: US2013/0095715

Applicant/Assignee: UKIMA CHEMICALS & COLOR

Publication date: 18-04-2013 (priority publication PCT/JP)

Gist”: Poly(hydroxyurethanes) prepared form cyclic carbonates and amines are modified by incorporating blocked isocyanate groups.  The latter can be heat-activated resulting in a self-crosslinking system useful for imitation leathers.

Why it is interesting: Poly(hydroxurethanes) can be produced without isocyanates from cyclic carbonates and amines (see previous posts in this blog on the subject of isocyanate-free polyurethanes) but for the production of imitation leathers (both “synthetic” and “articial” leathers) these materials reportedly are inferior to conventional urethanes. In this invention part of the OH groups of the hydroxyurethanes are reacted with “modifiers”  containing at least one isocyanate group and at least one blocked (or “masked”) isocyanate group.  The resulting resin can be used (as such or in a suitable solvent) in an imitation leather production process and can be ‘self’- crosslinked by heat-activating the blocked isocyanate groups, improving properties.

Example of a "modifier" according to the invention. "Y" is the blocking agent.

Example of a “modifier” according to the invention. “Y” is the blocking agent.

Nanoporous Insulation

Title: INORGANIC NANOPOROUS PARTICLES WITH WATER DISPERSIBLE POLYURETHANE BINDER

 Number/Link: US2013091682

Applicant/Assignee: Dow

Publication date: 18-04-2013  (priority 2012- PCT/CN)

Gist”:  Flexible nanoporous insulation article made by binding aerogel particles with water-based polyurethane binder.

Why it is interesting: Nanoporous  materials are a big trend in insulation technology. Because monolithic aerogel parts are difficult to make and difficult to use, much research focuses on the use of nanoporous (aerogel, xerogel…) particles instead. This invention uses uncoated silica aerogel particles together with an aqueous PU binder.  The particles are sufficiently hydrophobic to prevent water ingress in the pores. The PU binder is based on aliphatic isocyanate and contains dimethylolpropionic acid to make it water-dispersible. The resulting material contains about 95% aerogel particles and has a density of about 100 kg/m3.

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