Superhydrophobic Polyurethane Coatings

Title: POLYMERS FOR MAKING SUPERHYDROPHOBIC SURFACES

 Number/Link: WO2015/047196

Applicant/Assignee: AGENCY FOR SCIENCE, TECHNOLOGY AND RESEARCH

Publication date: 2-04-2015

Gist”: A comb polymer with hydrophobic side chains and an isocyanate-reactive backbone is reacted with an NCO-ended prepolymer.

Why it is interesting: Superhydrophobic surfaces show a contact angle (vs water) of 150° or more. Water therefore forms almost perfectly spherical droplets on such a surface which easily roll off: the so-called “lotus-effect”. Superhydrophobic surfaces can find important applications in e.g. automotive and aviation industries. The current invention relates to a superhydrophobic coating composition comprising a hydrophobic comb-polymer having an NCO-reactive backbone together with a polyurethane prepolymer.  The comb polymer is prepared by alkylating an unsaturated epoxy monomer with a nucleophile comprising a C8 to C20 alkyl group, followed by polymerization. The resulting comb polymer can then be combined with an NCO-ended polyurethane prepolymer to make a superhydrophobic coating composition. In an example hexadecylamine is reacted with glycidylmethacrylate resulting in 3-(hexadecylamino)-2-hydroxypropylmethacrylate which is then polymerized into a comb-like polymer. After separation and drying the comb polymer is combined with a commercial (solvent-based) polyurethane prepolymer to make the coating composition.

Glycidylmethacrylate

Glycidylmethacrylate

 

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Hybrid Polyurethane-Epoxy Pultrusion System

Title: REINFORCED PULTRUDED POLYURETHANE AND PRODUCTION THEREOF

 Number/Link: US2013/0309924

Applicant/Assignee: Bayer

Publication date: 21-11-2013 (priority PCT/DE)

Gist”: A pultrusion matrix material is formulated from of an immiscible polyol blend together with one or more epoxides and MDI

Why it is interesting: Pultrusion matrix systems need a decent pot-life and, after curing, a high glass transition temperature and modulus. According to the invention this can be achieved by using an immiscible polyol mixture prepared from a) a relatively high MW PO polyol (e.g. PPG4000) and b) a blend of low MW polyols and chain extenders/crosslinkers, where the amount of a) is about 10-30% on the total polyol. This polyol system together with an epoxide (e.g. bisphenol A or the triglycidylether of trimethylolpropane) an  isocyanate (e.g polymeric MDI) and optional additives results in a system useful for a pultrusion process. The examples show a pot-life of about 30 minutes and a Tg of about 150°C. The immiscible high MW PO polyol probably forms a seperate phase, thus increasing the Tg of the hard phase.

Diagram of the Putrusion Process (Wikipedia)

Diagram of the Putrusion Process (Wikipedia)

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