Protecting coastlines and railway lines with PU foam.

Title:  PROCESS FOR PRODUCTION OF BALLAST

Number:  WO2012126145

 Publication date: 27-9-2012

Applicant/Assignee: BAYER M.S.

Gist: Two component PU foam system applied by low pressure process to ‘ballast’ stones used to make railway lines,  dams, coastal protection etc.

Why it is interesting: This looks like a ‘long shot’ :  expensive, high volume, not very sustainable nor durable, yet BASF have a similar system “ ELASTOCOAST” (TM) .   This is one of the few arena’s in PU where Bayer and BASF appear to go head to head, although Bayer is probably more interested in the railway business. They also have systems for PU composite railwaysleepers, elastomers etc.  See here

Polyurea xerogel

Title:  PROCESS FOR PRODUCING FLAME-RETARDANT POROUS MATERIALS BASED ON POLYUREA

Number:  US2012235070

 Publication date:  20-9-2012

Applicant/Assignee: BASF

Gist: polyfunctional isocyanate and polyfunctional amine are reacted in organic solvent containing soluble flame ratardant.  The solvent is then removed, under subcritical conditions, resulting in a self-standing porous material..

Why it is interesting:  Since a few years there is a surge of BASF patent applications on microporous/nanoporous materials for insulation, and this case is probably only one of many to follow. It appears BASF is taking the lead in this highly promising field for PU insulation.

Hydrophilic foams by frothing.

Title:  PRODUCTION OF POLYURETHANE FOAMS

Number:  US2012232006

 Publication date:  13-9-2012

Applicant/Assignee: Bayer M.S.

Gist: Hydrophilic foam by frothing of PU dispersion.

Why it is innovative:  Bayer has many patents on hydrophilic PU foams for wound dressings, but this one is different because the foam is produced by frothing. For conventional hydrophilic foam ‘hydrophilized’ prepolymers are used which are then reacted with water, in this case a dispersion of an ionomeric PU (containing sulphonate groups) is used which is frothed and crosslinked.  Similar -I believe-to the famous PORON(TM) foams by Rogers corp.

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